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-rw-r--r--source/Core/Threads/PIDThread.cpp86
1 files changed, 73 insertions, 13 deletions
diff --git a/source/Core/Threads/PIDThread.cpp b/source/Core/Threads/PIDThread.cpp
index 7118273b..615a966d 100644
--- a/source/Core/Threads/PIDThread.cpp
+++ b/source/Core/Threads/PIDThread.cpp
@@ -10,6 +10,7 @@
#include "Settings.h"
#include "TipThermoModel.h"
#include "cmsis_os.h"
+#include "configuration.h"
#include "history.hpp"
#include "main.hpp"
#include "power.hpp"
@@ -22,7 +23,7 @@ volatile TemperatureType_t currentTempTargetDegC = 0; // Current temperature t
int32_t powerSupplyWattageLimit = 0;
bool heaterThermalRunaway = false;
-static int32_t getPIDResultX10Watts(TemperatureType_t tError);
+static int32_t getPIDResultX10Watts(TemperatureType_t set_point, TemperatureType_t current_value);
static void detectThermalRunaway(const TemperatureType_t currentTipTempInC, const TemperatureType_t tError);
static void setOutputx10WattsViaFilters(int32_t x10Watts);
static int32_t getX10WattageLimits();
@@ -71,10 +72,9 @@ void startPIDTask(void const *argument __unused) {
if (PIDTempTarget > TipThermoModel::getTipMaxInC()) {
PIDTempTarget = TipThermoModel::getTipMaxInC();
}
- TemperatureType_t tError = PIDTempTarget - currentTipTempInC;
- detectThermalRunaway(currentTipTempInC, tError);
- x10WattsOut = getPIDResultX10Watts(tError);
+ detectThermalRunaway(currentTipTempInC, PIDTempTarget - currentTipTempInC);
+ x10WattsOut = getPIDResultX10Watts(PIDTempTarget, currentTipTempInC);
} else {
detectThermalRunaway(currentTipTempInC, 0);
}
@@ -89,6 +89,53 @@ void startPIDTask(void const *argument __unused) {
}
}
+#ifdef TIP_CONTROL_PID
+template <class T, T Kp, T Ki, T Kd, T integral_limit_scale> struct PID {
+ T previous_error_term;
+ T integration_running_sum;
+
+ T update(const T set_point, const T new_reading, const TickType_t interval_ms, const T max_output) {
+ const T target_delta = set_point - new_reading;
+
+ // Proportional term
+ const T kp_result = Kp * target_delta;
+
+ // Integral term as we use mixed sampling rates, we cant assume a constant sample interval
+ // Thus we multiply this out by the interval time to ~= dv/dt
+ // Then the shift by 1000 is ms -> Seconds
+
+ integration_running_sum += (target_delta * interval_ms * Ki) / 1000;
+
+ // We constrain integration_running_sum to limit windup
+ // This is not overly required for most use cases but can prevent large overshoot in constrained implementations
+ if (integration_running_sum > integral_limit_scale * max_output) {
+ integration_running_sum = integral_limit_scale * max_output;
+ } else if (integration_running_sum < -integral_limit_scale * max_output) {
+ integration_running_sum = -integral_limit_scale * max_output;
+ }
+ // Calculate the integral term, we use a shift 100 to get precision in integral as we often need small amounts
+ T ki_result = integration_running_sum / 100;
+
+ // Derivative term
+ T derivative = (target_delta - previous_error_term);
+ T kd_result = ((Kd * derivative) / (T)(interval_ms));
+
+ // Summation of the outputs
+ T output = kp_result + ki_result + kd_result;
+
+ // Restrict to max / 0
+ if (output > max_output)
+ output = max_output;
+ else if (output < 0)
+ output = 0;
+
+ // Save target_delta to previous target_delta
+ previous_error_term = target_delta;
+
+ return output;
+ }
+};
+#else
template <class T = TemperatureType_t> struct Integrator {
T sum;
@@ -114,12 +161,20 @@ template <class T = TemperatureType_t> struct Integrator {
T get(bool positiveOnly = true) const { return (positiveOnly) ? ((sum > 0) ? sum : 0) : sum; }
};
-int32_t getPIDResultX10Watts(TemperatureType_t setpointDelta) {
- static TickType_t lastCall = 0;
- static Integrator<TemperatureType_t> powerStore = {0};
+#endif
+int32_t getPIDResultX10Watts(TemperatureType_t set_point, TemperatureType_t current_reading) {
+ static TickType_t lastCall = 0;
+
+#ifdef TIP_CONTROL_PID
+ static PID<TemperatureType_t, TIP_PID_KP, TIP_PID_KI, TIP_PID_KD, 5> pid = {0, 0};
- const TickType_t rate = TICKS_SECOND / (xTaskGetTickCount() - lastCall);
- lastCall = xTaskGetTickCount();
+ const TickType_t interval = (xTaskGetTickCount() - lastCall);
+
+#else
+ static Integrator<TemperatureType_t> powerStore = {0};
+ const TickType_t rate = TICKS_SECOND / (xTaskGetTickCount() - lastCall);
+#endif
+ lastCall = xTaskGetTickCount();
// Sandman note:
// PID Challenge - we have a small thermal mass that we to want heat up as fast as possible but we don't
// want to overshot excessively (if at all) the set point temperature. In the same time we have 'imprecise'
@@ -141,11 +196,16 @@ int32_t getPIDResultX10Watts(TemperatureType_t setpointDelta) {
// tip temperature with (Delta Temperature ) °C in 1 second.
// Note on powerStore. On update, if the value is provided in X10 (W) units then inertia shall be provided
// in X10 (J / °C) units as well.
- return powerStore.update(((TemperatureType_t)getTipThermalMass()) * setpointDelta, // the required power
- getTipInertia(), // Inertia, smaller numbers increase dominance of the previous value
- 2, // gain
- rate, // PID cycle frequency
+
+#ifdef TIP_CONTROL_PID
+ return pid.update(set_point, current_reading, interval, getX10WattageLimits());
+#else
+ return powerStore.update(((TemperatureType_t)getTipThermalMass()) * (set_point - current_reading), // the required power
+ getTipInertia(), // Inertia, smaller numbers increase dominance of the previous value
+ 2, // gain
+ rate, // PID cycle frequency
getX10WattageLimits());
+#endif
}
void detectThermalRunaway(const TemperatureType_t currentTipTempInC, const TemperatureType_t tError) {