1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
|
// By Ben V. Brown - V2.0 of the TS100 firmware
#include <MMA8652FC.hpp>
#include <gui.hpp>
#include <main.hpp>
#include "LIS2DH12.hpp"
#include <history.hpp>
#include <power.hpp>
#include "Settings.h"
#include "Translation.h"
#include "cmsis_os.h"
#include "stdlib.h"
#include "stm32f1xx_hal.h"
#include "string.h"
#define ACCELDEBUG 0
uint8_t PCBVersion = 0;
// File local variables
uint32_t currentlyActiveTemperatureTarget = 0;
uint32_t lastMovementTime = 0;
uint32_t lastButtonTime = 0;
int16_t idealQCVoltage = 0;
// FreeRTOS variables
osThreadId GUITaskHandle;
osThreadId PIDTaskHandle;
osThreadId MOVTaskHandle;
static TaskHandle_t pidTaskNotification = NULL;
void startGUITask(void const *argument);
void startPIDTask(void const *argument);
void startMOVTask(void const *argument);
// End FreeRTOS
// Main sets up the hardware then hands over to the FreeRTOS kernel
int main(void) {
/* Reset of all peripherals, Initializes the Flash interface and the Systick.
*/
HAL_Init();
Setup_HAL(); // Setup all the HAL objects
HAL_IWDG_Refresh(&hiwdg);
setTipMilliWatts(0); // force tip off
FRToSI2C::init(&hi2c1);
OLED::initialize(); // start up the LCD
OLED::setFont(0); // default to bigger font
// Testing for which accelerometer is mounted
uint8_t buffer[1];
HAL_IWDG_Refresh(&hiwdg);
if (HAL_I2C_Mem_Read(&hi2c1, 29 << 1, 0x0F, I2C_MEMADD_SIZE_8BIT, buffer, 1,
1000) == HAL_OK) {
PCBVersion = 1;
MMA8652FC::initalize(); // this sets up the I2C registers
} else if (HAL_I2C_Mem_Read(&hi2c1, 25 << 1, 0x0F, I2C_MEMADD_SIZE_8BIT,
buffer, 1, 1000) == HAL_OK) {
PCBVersion = 2;
// Setup the ST Accelerometer
LIS2DH12::initalize(); // startup the accelerometer
} else {
PCBVersion = 3;
systemSettings.SleepTime = 0;
systemSettings.ShutdownTime = 0; // No accel -> disable sleep
systemSettings.sensitivity = 0;
}
HAL_IWDG_Refresh(&hiwdg);
restoreSettings(); // load the settings from flash
setCalibrationOffset(systemSettings.CalibrationOffset);
setTipType((enum TipType) systemSettings.tipType,
systemSettings.customTipGain); // apply tip type selection
HAL_IWDG_Refresh(&hiwdg);
/* Create the thread(s) */
/* definition and creation of GUITask */
osThreadDef(GUITask, startGUITask, osPriorityBelowNormal, 0, 5 * 1024 / 4);
GUITaskHandle = osThreadCreate(osThread(GUITask), NULL);
/* definition and creation of PIDTask */
osThreadDef(PIDTask, startPIDTask, osPriorityRealtime, 0, 3 * 1024 / 4);
PIDTaskHandle = osThreadCreate(osThread(PIDTask), NULL);
if (PCBVersion < 3) {
/* definition and creation of MOVTask */
osThreadDef(MOVTask, startMOVTask, osPriorityNormal, 0, 4 * 1024 / 4);
MOVTaskHandle = osThreadCreate(osThread(MOVTask), NULL);
#ifdef LOCAL_BUILD
//Test that there was enough ram in the FreeRToS pool to allocate all the tasks
if (MOVTaskHandle == 0)
asm("bkpt");
#endif
}
/* Start scheduler */
osKernelStart();
/* We should never get here as control is now taken by the scheduler */
while (1) {
}
}
void printVoltage() {
uint32_t volt = getInputVoltageX10(systemSettings.voltageDiv, 0);
OLED::printNumber(volt / 10, 2);
OLED::print(SymbolDot);
OLED::printNumber(volt % 10, 1);
}
void GUIDelay() {
// Called in all UI looping tasks,
// This limits the re-draw rate to the LCD and also lets the DMA run
// As the gui task can very easily fill this bus with transactions, which will
// prevent the movement detection from running
osDelay(50);
}
void gui_drawTipTemp(bool symbol) {
// Draw tip temp handling unit conversion & tolerance near setpoint
uint16_t Temp = getTipRawTemp(0);
if (systemSettings.temperatureInF)
Temp = tipMeasurementToF(Temp);
else
Temp = tipMeasurementToC(Temp);
OLED::printNumber(Temp, 3); // Draw the tip temp out finally
if (symbol) {
if (systemSettings.temperatureInF)
OLED::print(SymbolDegF);
else
OLED::print(SymbolDegC);
}
}
ButtonState getButtonState() {
/*
* Read in the buttons and then determine if a state change needs to occur
*/
/*
* If the previous state was 00 Then we want to latch the new state if
* different & update time
* If the previous state was !00 Then we want to search if we trigger long
* press (buttons still down), or if release we trigger press
* (downtime>filter)
*/
static uint8_t previousState = 0;
static uint32_t previousStateChange = 0;
const uint16_t timeout = 40;
uint8_t currentState;
currentState = (
HAL_GPIO_ReadPin(KEY_A_GPIO_Port, KEY_A_Pin) == GPIO_PIN_RESET ?
1 : 0) << 0;
currentState |= (
HAL_GPIO_ReadPin(KEY_B_GPIO_Port, KEY_B_Pin) == GPIO_PIN_RESET ?
1 : 0) << 1;
if (currentState)
lastButtonTime = xTaskGetTickCount();
if (currentState == previousState) {
if (currentState == 0)
return BUTTON_NONE;
if ((xTaskGetTickCount() - previousStateChange) > timeout) {
// User has been holding the button down
// We want to send a buttong is held message
if (currentState == 0x01)
return BUTTON_F_LONG;
else if (currentState == 0x02)
return BUTTON_B_LONG;
else
return BUTTON_NONE; // Both being held case, we dont long hold this
} else
return BUTTON_NONE;
} else {
// A change in button state has occurred
ButtonState retVal = BUTTON_NONE;
if (currentState) {
// User has pressed a button down (nothing done on down)
if (currentState != previousState) {
// There has been a change in the button states
// If there is a rising edge on one of the buttons from double press we
// want to mask that out As users are having issues with not release
// both at once
if (previousState == 0x03)
currentState = 0x03;
}
} else {
// User has released buttons
// If they previously had the buttons down we want to check if they were <
// long hold and trigger a press
if ((xTaskGetTickCount() - previousStateChange) < timeout) {
// The user didn't hold the button for long
// So we send button press
if (previousState == 0x01)
retVal = BUTTON_F_SHORT;
else if (previousState == 0x02)
retVal = BUTTON_B_SHORT;
else
retVal = BUTTON_BOTH; // Both being held case
}
}
previousState = currentState;
previousStateChange = xTaskGetTickCount();
return retVal;
}
return BUTTON_NONE;
}
void waitForButtonPress() {
// we are just lazy and sleep until user confirms button press
// This also eats the button press event!
ButtonState buttons = getButtonState();
while (buttons) {
buttons = getButtonState();
GUIDelay();
}
while (!buttons) {
buttons = getButtonState();
GUIDelay();
}
}
void waitForButtonPressOrTimeout(uint32_t timeout) {
timeout += xTaskGetTickCount();
// calculate the exit point
ButtonState buttons = getButtonState();
while (buttons) {
buttons = getButtonState();
GUIDelay();
if (xTaskGetTickCount() > timeout)
return;
}
while (!buttons) {
buttons = getButtonState();
GUIDelay();
if (xTaskGetTickCount() > timeout)
return;
}
}
#ifdef MODEL_TS100
// returns true if undervoltage has occured
static bool checkVoltageForExit() {
uint16_t v = getInputVoltageX10(systemSettings.voltageDiv, 0);
//Dont check for first 1.5 seconds while the ADC stabilizes and the DMA fills the buffer
if (xTaskGetTickCount() > 150) {
if ((v < lookupVoltageLevel(systemSettings.cutoutSetting))) {
GUIDelay();
OLED::clearScreen();
OLED::setCursor(0, 0);
if (systemSettings.detailedSoldering) {
OLED::setFont(1);
OLED::print(UndervoltageString);
OLED::setCursor(0, 8);
OLED::print(InputVoltageString);
printVoltage();
OLED::print("V");
} else {
OLED::setFont(0);
OLED::print(UVLOWarningString);
}
OLED::refresh();
currentlyActiveTemperatureTarget = 0;
waitForButtonPress();
return true;
}
}
return false;
}
#endif
static void gui_drawBatteryIcon() {
#ifdef MODEL_TS100
if (systemSettings.cutoutSetting) {
// User is on a lithium battery
// we need to calculate which of the 10 levels they are on
uint8_t cellCount = systemSettings.cutoutSetting + 2;
uint32_t cellV = getInputVoltageX10(systemSettings.voltageDiv, 0)
/ cellCount;
// Should give us approx cell voltage X10
// Range is 42 -> 33 = 9 steps therefore we will use battery 1-10
if (cellV < 33)
cellV = 33;
cellV -= 33; // Should leave us a number of 0-9
if (cellV > 9)
cellV = 9;
OLED::drawBattery(cellV + 1);
} else
OLED::drawSymbol(15); // Draw the DC Logo
#else
// On TS80 we replace this symbol with the voltage we are operating on
// If <9V then show single digit, if not show duals
uint8_t V = getInputVoltageX10(systemSettings.voltageDiv, 0);
if (V % 10 >= 5)
V = V / 10 + 1;// round up
else
V = V / 10;
if (V >= 10) {
int16_t xPos = OLED::getCursorX();
OLED::setFont(1);
OLED::printNumber(1, 1);
OLED::setCursor(xPos, 8);
OLED::printNumber(V % 10, 1);
OLED::setFont(0);
OLED::setCursor(xPos + 12, 0); // need to reset this as if we drew a wide char
} else {
OLED::printNumber(V, 1);
}
#endif
}
static void gui_solderingTempAdjust() {
uint32_t lastChange = xTaskGetTickCount();
currentlyActiveTemperatureTarget = 0;
uint32_t autoRepeatTimer = 0;
uint8_t autoRepeatAcceleration = 0;
for (;;) {
OLED::setCursor(0, 0);
OLED::clearScreen();
OLED::setFont(0);
ButtonState buttons = getButtonState();
if (buttons)
lastChange = xTaskGetTickCount();
switch (buttons) {
case BUTTON_NONE:
// stay
break;
case BUTTON_BOTH:
// exit
return;
break;
case BUTTON_B_LONG:
if (xTaskGetTickCount() - autoRepeatTimer + autoRepeatAcceleration >
PRESS_ACCEL_INTERVAL_MAX) {
systemSettings.SolderingTemp -= 10; // sub 10
autoRepeatTimer = xTaskGetTickCount();
autoRepeatAcceleration += PRESS_ACCEL_STEP;
}
break;
case BUTTON_F_LONG:
if (xTaskGetTickCount() - autoRepeatTimer + autoRepeatAcceleration >
PRESS_ACCEL_INTERVAL_MAX) {
systemSettings.SolderingTemp += 10;
autoRepeatTimer = xTaskGetTickCount();
autoRepeatAcceleration += PRESS_ACCEL_STEP;
}
break;
case BUTTON_F_SHORT:
systemSettings.SolderingTemp += 10; // add 10
break;
case BUTTON_B_SHORT:
systemSettings.SolderingTemp -= 10; // sub 10
break;
default:
break;
}
if ((PRESS_ACCEL_INTERVAL_MAX - autoRepeatAcceleration) <
PRESS_ACCEL_INTERVAL_MIN) {
autoRepeatAcceleration =
PRESS_ACCEL_INTERVAL_MAX - PRESS_ACCEL_INTERVAL_MIN;
}
// constrain between 50-450 C
if (systemSettings.temperatureInF) {
if (systemSettings.SolderingTemp > 850)
systemSettings.SolderingTemp = 850;
if (systemSettings.SolderingTemp < 120)
systemSettings.SolderingTemp = 120;
} else {
if (systemSettings.SolderingTemp > 450)
systemSettings.SolderingTemp = 450;
if (systemSettings.SolderingTemp < 50)
systemSettings.SolderingTemp = 50;
}
if (xTaskGetTickCount() - lastChange > 200)
return; // exit if user just doesn't press anything for a bit
#ifdef MODEL_TS80
if (!OLED::getRotation())
#else
if (OLED::getRotation())
#endif
OLED::print(SymbolMinus);
else
OLED::print(SymbolPlus);
OLED::print(SymbolSpace);
OLED::printNumber(systemSettings.SolderingTemp, 3);
if (systemSettings.temperatureInF)
OLED::drawSymbol(0);
else
OLED::drawSymbol(1);
OLED::print(SymbolSpace);
#ifdef MODEL_TS80
if (!OLED::getRotation())
#else
if (OLED::getRotation())
#endif
OLED::print(SymbolPlus);
else
OLED::print(SymbolMinus);
OLED::refresh();
GUIDelay();
}
}
static uint16_t min(uint16_t a, uint16_t b) {
if (a > b)
return b;
else
return a;
}
static int gui_SolderingSleepingMode() {
// Drop to sleep temperature and display until movement or button press
for (;;) {
ButtonState buttons = getButtonState();
if (buttons)
return 0;
if ((xTaskGetTickCount() - lastMovementTime < 100)
|| (xTaskGetTickCount() - lastButtonTime < 100))
return 0; // user moved or pressed a button, go back to soldering
#ifdef MODEL_TS100
if (checkVoltageForExit())
return 1; // return non-zero on error
#endif
if (systemSettings.temperatureInF) {
currentlyActiveTemperatureTarget = ftoTipMeasurement(
min(systemSettings.SleepTemp,
systemSettings.SolderingTemp));
} else {
currentlyActiveTemperatureTarget = ctoTipMeasurement(
min(systemSettings.SleepTemp,
systemSettings.SolderingTemp));
}
// draw the lcd
uint16_t tipTemp;
if (systemSettings.temperatureInF)
tipTemp = tipMeasurementToF(getTipRawTemp(0));
else
tipTemp = tipMeasurementToC(getTipRawTemp(0));
OLED::clearScreen();
OLED::setCursor(0, 0);
if (systemSettings.detailedSoldering) {
OLED::setFont(1);
OLED::print(SleepingAdvancedString);
OLED::setCursor(0, 8);
OLED::print(SleepingTipAdvancedString);
OLED::printNumber(tipTemp, 3);
if (systemSettings.temperatureInF)
OLED::print(SymbolDegF);
else
OLED::print(SymbolDegC);
OLED::print(SymbolSpace);
printVoltage();
OLED::print(SymbolVolts);
} else {
OLED::setFont(0);
OLED::print(SleepingSimpleString);
OLED::printNumber(tipTemp, 3);
if (systemSettings.temperatureInF)
OLED::drawSymbol(0);
else
OLED::drawSymbol(1);
}
if (systemSettings.ShutdownTime) // only allow shutdown exit if time > 0
if (lastMovementTime)
if (((uint32_t) (xTaskGetTickCount() - lastMovementTime))
> (uint32_t) (systemSettings.ShutdownTime * 60 * 100)) {
// shutdown
currentlyActiveTemperatureTarget = 0;
return 1; // we want to exit soldering mode
}
OLED::refresh();
GUIDelay();
}
return 0;
}
static void display_countdown(int sleepThres) {
/*
* Print seconds or minutes (if > 99 seconds) until sleep
* mode is triggered.
*/
int lastEventTime =
lastButtonTime < lastMovementTime ?
lastMovementTime : lastButtonTime;
int downCount = sleepThres - xTaskGetTickCount() + lastEventTime;
if (downCount > 9900) {
OLED::printNumber(downCount / 6000 + 1, 2);
OLED::print(SymbolMinutes);
} else {
OLED::printNumber(downCount / 100 + 1, 2);
OLED::print(SymbolSeconds);
}
}
static void gui_solderingMode(uint8_t jumpToSleep) {
/*
* * Soldering (gui_solderingMode)
* -> Main loop where we draw temp, and animations
* --> User presses buttons and they goto the temperature adjust screen
* ---> Display the current setpoint temperature
* ---> Use buttons to change forward and back on temperature
* ---> Both buttons or timeout for exiting
* --> Long hold front button to enter boost mode
* ---> Just temporarily sets the system into the alternate temperature for
* PID control
* --> Long hold back button to exit
* --> Double button to exit
*/
bool boostModeOn = false;
uint8_t badTipCounter = 0;
uint32_t sleepThres = 0;
if (systemSettings.SleepTime < 6)
sleepThres = systemSettings.SleepTime * 10 * 100;
else
sleepThres = (systemSettings.SleepTime - 5) * 60 * 100;
if (jumpToSleep) {
if (gui_SolderingSleepingMode()) {
lastButtonTime = xTaskGetTickCount();
return; // If the function returns non-0 then exit
}
}
for (;;) {
ButtonState buttons = getButtonState();
switch (buttons) {
case BUTTON_NONE:
// stay
boostModeOn = false;
break;
case BUTTON_BOTH:
// exit
return;
break;
case BUTTON_B_LONG:
return; // exit on back long hold
break;
case BUTTON_F_LONG:
// if boost mode is enabled turn it on
if (systemSettings.boostModeEnabled)
boostModeOn = true;
break;
case BUTTON_F_SHORT:
case BUTTON_B_SHORT: {
uint16_t oldTemp = systemSettings.SolderingTemp;
gui_solderingTempAdjust(); // goto adjust temp mode
if (oldTemp != systemSettings.SolderingTemp) {
saveSettings(); // only save on change
}
}
break;
default:
break;
}
// else we update the screen information
OLED::setCursor(0, 0);
OLED::clearScreen();
OLED::setFont(0);
uint16_t tipTemp = getTipRawTemp(0);
if (tipTemp > 32700) {
badTipCounter++; // Use a counter so that error has to persist for > 1 second continious so that peak errors dont trip it
} else {
badTipCounter = 0;
}
//Draw in the screen details
if (systemSettings.detailedSoldering) {
OLED::setFont(1);
OLED::print(SolderingAdvancedPowerPrompt); // Power:
OLED::printNumber(milliWattHistory[0] / 1000, 2);
OLED::print(SymbolDot);
OLED::printNumber(milliWattHistory[0] / 100 % 10, 1);
OLED::print(SymbolWatts);
if (systemSettings.sensitivity && systemSettings.SleepTime) {
OLED::print(SymbolSpace);
display_countdown(sleepThres);
}
OLED::setCursor(0, 8);
OLED::print(SleepingTipAdvancedString);
gui_drawTipTemp(true);
OLED::print(SymbolSpace);
printVoltage();
OLED::print(SymbolVolts);
} else {
// We switch the layout direction depending on the orientation of the
// OLED::
if (OLED::getRotation()) {
// battery
gui_drawBatteryIcon();
OLED::print(SymbolSpace); // Space out gap between battery <-> temp
gui_drawTipTemp(true); // Draw current tip temp
// We draw boost arrow if boosting, or else gap temp <-> heat
// indicator
if (boostModeOn)
OLED::drawSymbol(2);
else
OLED::print(SymbolSpace);
// Draw heating/cooling symbols
OLED::drawHeatSymbol(
milliWattsToPWM(milliWattHistory[0],
systemSettings.voltageDiv));
} else {
// Draw heating/cooling symbols
OLED::drawHeatSymbol(
milliWattsToPWM(milliWattHistory[0],
systemSettings.voltageDiv));
// We draw boost arrow if boosting, or else gap temp <-> heat
// indicator
if (boostModeOn)
OLED::drawSymbol(2);
else
OLED::print(SymbolSpace);
gui_drawTipTemp(true); // Draw current tip temp
OLED::print(SymbolSpace); // Space out gap between battery <-> temp
gui_drawBatteryIcon();
}
}
if (badTipCounter > 128) {
OLED::print(BadTipString);
OLED::refresh();
currentlyActiveTemperatureTarget = 0;
waitForButtonPress();
currentlyActiveTemperatureTarget = 0;
return;
}
OLED::refresh();
// Update the setpoints for the temperature
if (boostModeOn) {
if (systemSettings.temperatureInF)
currentlyActiveTemperatureTarget = ftoTipMeasurement(
systemSettings.BoostTemp);
else
currentlyActiveTemperatureTarget = ctoTipMeasurement(
systemSettings.BoostTemp);
} else {
if (systemSettings.temperatureInF)
currentlyActiveTemperatureTarget = ftoTipMeasurement(
systemSettings.SolderingTemp);
else
currentlyActiveTemperatureTarget = ctoTipMeasurement(
systemSettings.SolderingTemp);
}
#ifdef MODEL_TS100
// Undervoltage test
if (checkVoltageForExit()) {
lastButtonTime = xTaskGetTickCount();
return;
}
#else
// on the TS80 we only want to check for over voltage to prevent tip damage
/*if (getInputVoltageX10(systemSettings.voltageDiv, 1) > 150) {
lastButtonTime = xTaskGetTickCount();
currentlyActiveTemperatureTarget = 0;
return; // Over voltage
}*/
#endif
if (systemSettings.sensitivity && systemSettings.SleepTime)
if (xTaskGetTickCount() - lastMovementTime > sleepThres
&& xTaskGetTickCount() - lastButtonTime > sleepThres) {
if (gui_SolderingSleepingMode()) {
return; // If the function returns non-0 then exit
}
}
//slow down ui update rate
GUIDelay();
}
}
void showVersion(void) {
uint8_t screen = 0;
ButtonState b;
for (;;) {
OLED::clearScreen(); // Ensure the buffer starts clean
OLED::setCursor(0, 0); // Position the cursor at the 0,0 (top left)
OLED::setFont(1); // small font
#ifdef MODEL_TS100
OLED::print(SymbolVersionNumber); // Print version number
#else
OLED::print(SymbolVersionNumber); // Print version number
#endif
OLED::setCursor(0, 8); // second line
OLED::print(DebugMenu[screen]);
switch (screen) {
case 1:
OLED::printNumber(xPortGetFreeHeapSize(), 5);
break;
case 2:
OLED::printNumber(uxTaskGetStackHighWaterMark(GUITaskHandle), 5);
break;
case 3:
OLED::printNumber(uxTaskGetStackHighWaterMark(PIDTaskHandle), 5);
break;
case 4:
OLED::printNumber(uxTaskGetStackHighWaterMark(MOVTaskHandle), 5);
break;
case 5:
OLED::printNumber(xTaskGetTickCount() / 100, 5);
break;
case 6:
OLED::printNumber(lastMovementTime / 100, 5);
break;
case 7:
OLED::printNumber(getTipRawTemp(0), 6);
break;
case 8:
OLED::printNumber(tipMeasurementToC(getTipRawTemp(0)), 5);
break;
case 9:
printVoltage();
break;
case 10:
OLED::printNumber(getHandleTemperature(), 3);
break;
case 11:
OLED::printNumber(PCBVersion, 1); // Print PCB ID number
break;
case 12:
#ifdef MODEL_TS80
OLED::printNumber(idealQCVoltage, 3);
#else
OLED::printNumber(systemSettings.tipType, 3);
#endif
break;
case 13:
#ifdef MODEL_TS80
OLED::printNumber(calculateTipR(), 5);
#else
OLED::printNumber(8500, 5);
#endif
break;
default:
break;
}
OLED::refresh();
b = getButtonState();
if (b == BUTTON_B_SHORT)
return;
else if (b == BUTTON_F_SHORT) {
screen++;
screen = screen % 14;
}
GUIDelay();
}
}
/* StartGUITask function */
void startGUITask(void const *argument __unused) {
FRToSI2C::FRToSInit();
uint8_t tempWarningState = 0;
bool buttonLockout = false;
bool tempOnDisplay = false;
getTipRawTemp(1); // reset filter
OLED::setRotation(systemSettings.OrientationMode & 1);
uint32_t ticks = xTaskGetTickCount();
ticks += 400; // 4 seconds from now
while (xTaskGetTickCount() < ticks) {
if (showBootLogoIfavailable() == false)
ticks = xTaskGetTickCount();
ButtonState buttons = getButtonState();
if (buttons)
ticks = xTaskGetTickCount(); // make timeout now so we will exit
GUIDelay();
}
if (systemSettings.autoStartMode) {
// jump directly to the autostart mode
if (systemSettings.autoStartMode == 1)
gui_solderingMode(0);
if (systemSettings.autoStartMode == 2)
gui_solderingMode(1);
}
#if ACCELDEBUG
for (;;) {
HAL_IWDG_Refresh(&hiwdg);
osDelay(100);
}
//^ Kept here for a way to block this thread
#endif
for (;;) {
ButtonState buttons = getButtonState();
if (buttons != BUTTON_NONE) {
OLED::displayOnOff(true); // turn lcd on
OLED::setFont(0);
}
if (tempWarningState == 2)
buttons = BUTTON_F_SHORT;
if (buttons != BUTTON_NONE && buttonLockout)
buttons = BUTTON_NONE;
else
buttonLockout = false;
switch (buttons) {
case BUTTON_NONE:
// Do nothing
break;
case BUTTON_BOTH:
// Not used yet
// In multi-language this might be used to reset language on a long hold
// or some such
break;
case BUTTON_B_LONG:
// Show the version information
showVersion();
break;
case BUTTON_F_LONG:
gui_solderingTempAdjust();
saveSettings();
break;
case BUTTON_F_SHORT:
gui_solderingMode(0); // enter soldering mode
buttonLockout = true;
break;
case BUTTON_B_SHORT:
enterSettingsMenu(); // enter the settings menu
saveSettings();
buttonLockout = true;
setCalibrationOffset(systemSettings.CalibrationOffset); // ensure cal offset is applied
break;
default:
break;
}
currentlyActiveTemperatureTarget = 0; // ensure tip is off
getInputVoltageX10(systemSettings.voltageDiv, 0);
uint16_t tipTemp = tipMeasurementToC(getTipRawTemp(0));
if (tipTemp < 50) {
if (systemSettings.sensitivity) {
if ((xTaskGetTickCount() - lastMovementTime) > 6000
&& (xTaskGetTickCount() - lastButtonTime) > 6000) {
OLED::displayOnOff(false); // turn lcd off when no movement
} else
OLED::displayOnOff(true); // turn lcd on
} else
OLED::displayOnOff(true); // turn lcd on - disabled motion sleep
} else
OLED::displayOnOff(true); // turn lcd on when temp > 50C
// Clear the lcd buffer
OLED::clearScreen();
OLED::setCursor(0, 0);
if (systemSettings.detailedIDLE) {
OLED::setFont(1);
if (tipTemp > 470) {
OLED::print(TipDisconnectedString);
} else {
OLED::print(IdleTipString);
gui_drawTipTemp(false);
OLED::print(IdleSetString);
OLED::printNumber(systemSettings.SolderingTemp, 3);
}
OLED::setCursor(0, 8);
OLED::print(InputVoltageString);
printVoltage();
} else {
OLED::setFont(0);
#ifdef MODEL_TS80
if (!OLED::getRotation()) {
#else
if (OLED::getRotation()) {
#endif
OLED::drawArea(12, 0, 84, 16, idleScreenBG);
OLED::setCursor(0, 0);
gui_drawBatteryIcon();
} else {
OLED::drawArea(0, 0, 84, 16, idleScreenBGF); // Needs to be flipped so button ends up
// on right side of screen
OLED::setCursor(84, 0);
gui_drawBatteryIcon();
}
if (tipTemp > 55)
tempOnDisplay = true;
else if (tipTemp < 45)
tempOnDisplay = false;
if (tempOnDisplay) {
// draw temp over the start soldering button
// Location changes on screen rotation
#ifdef MODEL_TS80
if (!OLED::getRotation()) {
#else
if (OLED::getRotation()) {
#endif
// in right handed mode we want to draw over the first part
OLED::fillArea(55, 0, 41, 16, 0); // clear the area for the temp
OLED::setCursor(56, 0);
} else {
OLED::fillArea(0, 0, 41, 16, 0); // clear the area
OLED::setCursor(0, 0);
}
// draw in the temp
if (!(systemSettings.coolingTempBlink
&& (xTaskGetTickCount() % 25 < 16)))
gui_drawTipTemp(false); // draw in the temp
}
}
OLED::refresh();
GUIDelay();
}
}
/* StartPIDTask function */
void startPIDTask(void const *argument __unused) {
/*
* We take the current tip temperature & evaluate the next step for the tip
* control PWM.
*/
setTipMilliWatts(0); // disable the output driver if the output is set to be off
#ifdef MODEL_TS80
idealQCVoltage = calculateMaxVoltage(systemSettings.cutoutSetting);
#endif
uint8_t rawC = ctoTipMeasurement(101) - ctoTipMeasurement(100); // 1*C change in raw.
#ifdef MODEL_TS80
//Set power management code to the tip resistance in ohms * 10
TickType_t lastPowerPulse = 0;
#endif
// Tip temp reading filter
history<int32_t, PID_TIM_HZ / 4> tempError = { { 0 }, 0, 0 };
currentlyActiveTemperatureTarget = 0; // Force start with no output (off). If in sleep / soldering this will
// be over-ridden rapidly
pidTaskNotification = xTaskGetCurrentTaskHandle();
for (;;) {
if (ulTaskNotifyTake(pdTRUE, 2000)) {
// This is a call to block this thread until the ADC does its samples
uint16_t rawTemp = getTipRawTemp(1); // get instantaneous reading
if (currentlyActiveTemperatureTarget) {
// Cap the max set point to 450C
if (currentlyActiveTemperatureTarget > ctoTipMeasurement(450)) {
//Maximum allowed output
currentlyActiveTemperatureTarget = ctoTipMeasurement(450);
} else if (currentlyActiveTemperatureTarget > 32700) {
//Cap to max adc reading (32768)
currentlyActiveTemperatureTarget = 32700;
}
// As we get close to our target, temp noise causes the system
// to be unstable. Use a rolling average to dampen it.
// We overshoot by roughly 1/2 of 1 degree Fahrenheit.
// This helps stabilize the display.
int32_t tError = currentlyActiveTemperatureTarget - rawTemp
+ (rawC / 4);
tError = tError > INT16_MAX ? INT16_MAX : tError;
tError = tError < INT16_MIN ? INT16_MIN : tError;
tempError.update(tError);
// Now for the PID!
// P term - total power needed to hit target temp next cycle.
// thermal mass = 1690 milliJ/*C for my tip.
// = Watts*Seconds to raise Temp from room temp to +100*C, divided by 100*C.
int32_t milliWattsOut = tempToMilliWatts(tempError.average(),
rawC);
// note that milliWattsNeeded is sometimes negative, this counters overshoot
// from I term's inertia.
// I term - energy needed to compensate for heat loss.
// We track energy put into the system over some window.
// Assuming the temp is stable, energy in = energy transfered.
// (If it isn't, P will dominate).
milliWattsOut += milliWattHistory.average();
// Not Used:
// D term - use sudden temp change to counter fast cooling/heating.
// In practice, this provides an early boost if temp is dropping
// and counters extra power if the iron is no longer losing temp.
// basically: temp - lastTemp
// Unfortunately, our temp signal is too noisy to really help.
setTipMilliWatts(milliWattsOut);
} else {
#ifdef MODEL_TS80
//If its a TS80, we want to have the option of using an occasional pulse to keep the power bank on
// This is purely guesswork :'( as everyone implements stuff differently
if (xTaskGetTickCount() - lastPowerPulse < 10) {
// for the first 100mS turn on for a bit
setTipMilliWatts(2000);// typically its around 5W to hold the current temp, so this wont raise temp much
} else {
setTipMilliWatts(0);
}
//Then wait until the next 0.5 seconds
if (xTaskGetTickCount() - lastPowerPulse > 50) {
lastPowerPulse = xTaskGetTickCount();
}
#else
setTipMilliWatts(0);
#endif
}
HAL_IWDG_Refresh(&hiwdg);
} else {
//ADC interrupt timeout
setTipMilliWatts(0);
setTipPWM(0);
}
}
}
#define MOVFilter 8
void startMOVTask(void const *argument __unused) {
OLED::setRotation(true);
#ifdef MODEL_TS80
startQC(systemSettings.voltageDiv);
while (pidTaskNotification == 0)
osDelay(30); // To ensure we return after idealQCVoltage/tip resistance
seekQC(idealQCVoltage, systemSettings.voltageDiv);// this will move the QC output to the preferred voltage to start with
#else
osDelay(250); // wait for accelerometer to stabilize
#endif
OLED::setRotation(systemSettings.OrientationMode & 1);
lastMovementTime = 0;
history<int32_t, MOVFilter> datax = { { 0 }, 0, 0 };
history<int32_t, MOVFilter> datay = { { 0 }, 0, 0 };
history<int32_t, MOVFilter> dataz = { { 0 }, 0, 0 };
int16_t tempx = 0, tempy = 0, tempz = 0;
if (systemSettings.sensitivity > 9)
systemSettings.sensitivity = 9;
#if ACCELDEBUG
uint32_t max = 0;
#endif
Orientation rotation = ORIENTATION_FLAT;
for (;;) {
int32_t threshold = 1500 + (9 * 200);
threshold -= systemSettings.sensitivity * 200; // 200 is the step size
if (PCBVersion == 2) {
LIS2DH12::getAxisReadings(&tempx, &tempy, &tempz);
rotation = LIS2DH12::getOrientation();
} else if (PCBVersion == 1) {
MMA8652FC::getAxisReadings(&tempx, &tempy, &tempz);
rotation = MMA8652FC::getOrientation();
}
if (systemSettings.OrientationMode == 2) {
if (rotation != ORIENTATION_FLAT) {
OLED::setRotation(rotation == ORIENTATION_LEFT_HAND); // link the data through
}
}
datax.update(tempx);
datay.update(tempx);
dataz.update(tempx);
// Sum the deltas
int32_t error = (abs(datax.average() - tempx)
+ abs(datay.average() - tempy) + abs(dataz.average() - tempz));
// So now we have averages, we want to look if these are different by more
// than the threshold
// If this has occurred then we update the tick timer
if (error > threshold) {
lastMovementTime = xTaskGetTickCount();
}
osDelay(100); // Slow down update rate
}
}
#define FLASH_LOGOADDR \
(0x8000000 | 0xF800) /*second last page of flash set aside for logo image*/
bool showBootLogoIfavailable() {
// check if the header is there (0xAA,0x55,0xF0,0x0D)
// If so display logo
uint8_t temp8[98 * 2];
for (uint8_t i = 0; i < 98; i++) {
uint16_t temp = *(uint16_t *) (FLASH_LOGOADDR + (i * 2));
temp8[i * 2] = temp >> 8;
temp8[i * 2 + 1] = temp & 0xFF;
}
if (temp8[0] != 0xAA)
return false;
if (temp8[1] != 0x55)
return false;
if (temp8[2] != 0xF0)
return false;
if (temp8[3] != 0x0D)
return false;
OLED::drawArea(0, 0, 96, 16, (uint8_t *) (temp8 + 4));
OLED::refresh();
return true;
}
/*
* Catch the IRQ that says that the conversion is done on the temperature
* readings coming in Once these have come in we can unblock the PID so that it
* runs again
*/
void HAL_ADCEx_InjectedConvCpltCallback(ADC_HandleTypeDef *hadc) {
(void) hadc;
BaseType_t xHigherPriorityTaskWoken = pdFALSE;
if (pidTaskNotification) {
vTaskNotifyGiveFromISR(pidTaskNotification, &xHigherPriorityTaskWoken);
portYIELD_FROM_ISR(xHigherPriorityTaskWoken);
}
}
void HAL_I2C_MasterRxCpltCallback(I2C_HandleTypeDef *hi2c __unused) {
FRToSI2C::CpltCallback();
}
void HAL_I2C_MasterTxCpltCallback(I2C_HandleTypeDef *hi2c __unused) {
FRToSI2C::CpltCallback();
}
void HAL_I2C_MemTxCpltCallback(I2C_HandleTypeDef *hi2c __unused) {
FRToSI2C::CpltCallback();
}
void HAL_I2C_ErrorCallback(I2C_HandleTypeDef *hi2c __unused) {
FRToSI2C::CpltCallback();
}
void HAL_I2C_AbortCpltCallback(I2C_HandleTypeDef *hi2c __unused) {
FRToSI2C::CpltCallback();
}
void HAL_I2C_MemRxCpltCallback(I2C_HandleTypeDef *hi2c __unused) {
FRToSI2C::CpltCallback();
}
void vApplicationStackOverflowHook(xTaskHandle *pxTask __unused,
signed portCHAR *pcTaskName __unused) {
// We dont have a good way to handle a stack overflow at this point in time
NVIC_SystemReset();
}
|